Case Study
J&M Welding Inc. was contracted by U-Haul to fabricate and install a custom steel shade structure in Santa Maria, CA. Designed to provide protective cover for customer parking or equipment staging, this structure required careful planning and coordination—particularly when working in tandem with other contractors on-site. The biggest challenge was aligning with the concrete contractor to ensure precise anchor bolt placement, which was critical to the structural integrity and successful installation of the posts.
Client
U-Haul
City
Santa Maria, CA
Process
Custom Steel Shade Structure
- Measurements & Planning
Our team visited the site to take exact measurements and assess the layout. Accurate dimensions were vital for aligning the support columns with the anchor bolts already embedded in concrete. - Shop Drawings
Using CAD software, our designers created detailed shop drawings that mapped out the structure’s geometry and connection points. These were shared with the client and concrete team to confirm all anchor locations before fabrication. - Fabrication in the Shop
With drawings approved, we began fabricating the steel columns and canopy framework in our shop. Precision cuts, welds, and coatings were applied to ensure strength and longevity. - Installation
Once all components were transported to the site, our field team executed the installation. This included bolting down the vertical supports and welding out the overhead shade frame with the help of lift equipment.
Challenges
The primary challenge on this project involved coordinating closely with the concrete contractor to ensure that the anchor bolts embedded in the ground matched the steel columns fabricated in the shop. Any misalignment would have delayed installation and required costly rework. Through proactive communication and collaborative planning, our teams stayed synchronized, resulting in a successful, on-schedule build.
Final Outcome
The installed shade structure provides durable, functional coverage while complementing the existing U-Haul property. The client was pleased with the professionalism, coordination, and workmanship that defined the entire process.
This photo captures the foundational step in the installation process. Two J&M Welding crew members are working at ground level to align and anchor a galvanized steel column into a pre-set concrete base. A telescoping forklift (telehandler) suspends the post in place from above, allowing for precise adjustments before final bolting. The setup is carefully cordoned off with safety tape, reflecting a job site managed with attention to both detail and safety. This stage is critical to ensure each vertical post is plumb and set exactly to spec for the overhead framework to align properly.
In this image, the steel canopy frame is being hoisted and positioned atop the vertical columns. One worker operates the boom forklift while others on a scissor lift assist in guiding the structure into place. The triangular steel truss system is clearly visible, designed for both strength and wind resistance. Welders begin tack welding the joints to secure the canopy structure while double-checking level and angle measurements. This phase requires synchronized teamwork and is vital for the long-term durability and symmetry of the shade structure.
The completed shade structure stands fully installed in front of the U-Haul building, covering multiple customer parking or loading bays. The black shade mesh has been securely stretched over the steel canopy frame, providing ample sun protection while allowing airflow. The scissor lift remains nearby as final adjustments are made, and safety cones ensure the area remains clear. The finished structure adds functionality and visual appeal to the commercial property, representing J&M Welding’s commitment to quality craftsmanship and professional execution.